Verlag des Forschungszentrums Jülich

JUEL-4281
Roitsch, Stefan
Microstructural and Macroscopic Aspects of the Plasticity of Complex Metallic Alloys
111 S., 2008



Plastic deformation refers to the irreversible shape change of a piece of solid matter due to an externally applied force. In contrast to elastic deformation, plastic deformation is permanent and corresponds to a relative displacement of parts of the deformed material.
The plasticity of structurally simple materials has been investigated since the 1920s. It was proposed by Orowan (1934), Taylor (1934), and Polanyi (1934) that onedimensional defects, termed dislocations, are the carriers of plastic deformation in most crystals. Motion of dislocations in atomic planes causes successive opening of atomic bonds and is therefore an energetically favoured process of plastic deformation in contrast to simultaneous opening of all bonds in one plane.
In the last decades, the plasticity of a multitude of metals and intermetallic compounds has been investigated and a variety of models basing on the process of dislocation motion has been proposed. Pioneering works on different types of dislocations and their movement were established, for example, by Peierls (1940) and Nabarro (1967). However, the understanding of the plastic-deformation behaviour of matter is still limited to structurally simple materials. Further progress in crystal plasticity is necessary in order to comprehend deformation mechanisms of more complex phases. The class of complex metallic alloys (CMAs) comprises systems with giant unit cells containing up to more than a thousand atoms per cell (Urban and Feuerbacher, 2004). Despite the fact that CMAs have been studied since several decades in crystallography, physical properties and especially the plasticity of these phases are essentially unexplored. This fact is astonishing since the plastic deformation behaviour of CMAs is of particular interest: In these systems deformation mechanisms known from structurally simple materials are prone to failure. Due to the large lattice parameters (which usually exceed 10 A in CMAs), perfect dislocations would require unphysically large elastic line energies. New concepts of microstructural processes are expected to appear in order to get effective and energetically favourable deformation mechanisms. Indeed, novel mechanisms were revealed in µf-Al-Pd-Mn (Klein et al., 1999), Al13Co4 (Heggen et al., 2007), and c2-Al-Pd-Fe (Heggen, 2003).
The intention of the present thesis is to gain comprehensive insight into the deformation behaviour and underlying mechanisms of CMA phases. For this purpose three selected phases, µ-Al-Mn, Mg32(Al,Zn)49, and s-Al-Mg are investigated. The plasticity of these materials is examined for the first time. The work deals with three different crystal lattices, body-centred cubic, face-centred cubic, and hexagonal closepacked. In conjunction with investigations on orthorhombic CMAs reported in the literature (Klein et al., 1999, Feuerbacher et al., 2001, Feuerbacher and Caillard, 2004, Heggen et al., 2007), the most important crystal lattices in this materials class are covered.
The combination of macroscopic and microstructural investigations allows for a versatile and detailed view on the plasticity of the examined phases. The use of highquality single-crystalline sample materials, grown in the frame of the present thesis, ensures that effects of impurities, secondary phases, and grain boundaries can be excluded and accordingly, only the intrinsic mechanical properties are examined. The studied alloys are brittle at room temperature but show a brittle-to-ductile transition at elevated temperatures between 65 and 82 % of the respective melting temperature. The stress-strain behaviour exhibits remarkable features like high fracture stress or pronounced yielding behaviour. Thermodynamic activation parameters of the deformation processes were analyzed for all three materials.
The microstructural deformation behaviour of the two phases µ-Al-Mn and Mg32(Al,Zn)49 was successfully elaborated by means of transmission electron microscopy (TEM). Distinct differences to mechanisms known from structurally simple materials are observed. Both phases possess deformation mechanisms which are primarily based on dislocation climb. The interaction of different involved dislocation types by means of a chemical stress is a basic feature in the deformation processes of both CMAs. The first chapter introduces the materials class of CMAs. Basic structural characteristics as well as the most common types of local order are described. The relations between these phases with structurally simple and quasicrystalline materials are discussed. One important example of a novel type of defect found in CMAs, the metadislocation, is briefly revisited.
The production of high-quality single-crystalline material is of decisive importance for reliable results of deformation experiments. The basics of single-crystal growth, the growth techniques applied, as well as details on the phase diagrams of the investigated materials are given in chapter 2. In chapter 3 the fundamentals of crystal plasticity and the concept of dislocationmediated deformation are reviewed. The theory of thermal activation is outlined and experimental procedures employed in this study are described in detail. Chapters 4, 5, and 6 address the phases µ-Al-Mn, Mg32(Al,Zn)49, and s-Al-Mg, respectively. The structure of the respective phase is illustrated in each chapter and results of macroscopic as well as microstructural investigations are presented and discussed.
In chapter 7, finally, a comprehensive discussion of the macroscopic and microstructural deformation behaviour of the investigated phases is presented. The results are compared with investigations on other CMAs in order to gain an overview and to find possible general characteristics in the plasticity of this materials class.

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Letzte Änderung: 07.06.2022